Senior Mechanical Engineer

Posted Yesterday
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Syracuse, NY, USA
In-Office
113K-140K Annually
Senior level
Aerospace
The Role
Designs and develops mechanical systems, enclosures, fixtures, cable assemblies, and peripheral interfaces for RF sensor products. Responsibilities include structural and thermal analysis, tolerance studies, GD&T, manufacturability optimization, design verification, integration, production documentation, BOM management, supplier coordination, and in-field testing. The role collaborates across disciplines and supports project planning, configuration management, and hardware lifecycle activities.
Summary Generated by Built In

At Hidden Level, we’re building the future of airspace awareness through cutting-edge RF sensing technology. Our mission is to make the world safer—whether it’s protecting troops, securing infrastructure, or enabling smarter cities. We design, manufacture, and deploy advanced sensor systems that deliver real-time insights for defense and commercial applications.


Position Overview:

As we expand, we're looking for a Senior Mechanical Engineer to join our team to help us accelerate our product development initiatives.


Location:

We do our best work together! This role is primarily onsite in Syracuse, NY, with some flexibility to work remotely when the role and schedule allow.


Responsibilities:

  • Derive and document Mechanical system requirements working collaboratively with multiple technical disciplines 
  • Use 3D solid modeling to design mechanical solutions for tightly controlled enclosures and fixtures 
  • Perform structural, thermal, and other failure analyses to meet environmental and structural requirements 
  • Optimize designs for feasibility, manufacturability, cost, thermal performance, strength-weight efficiency, and ease of assembly 
  • Create andmaintaincable assemblies/harnesses and other peripheral interface designs 
  • Solve design challenges using a variety of materials and fabrication methods including plastics, composites, metals, 3D-printing, machining, etc.
  • Define,maintain, and communicate requirements to 3rd-party fabrication houses and work closely with them throughcomponentand product delivery
  • Perform design verification and integration of new components and support in-field testing
  • Author assembly instructions and drawings in support of in-house production
  • Aid with the management of bills of material (BOM) and other production and fabrication artifacts
  • Review hardware parts for obsolescence and identify suitable replacements
  • Develop and provide information in support of project planning, execution, and oversight


What We’re Looking For:

  • A desire to own project assignments and work creatively and collaboratively on cross-disciplinary teams to deliver solutions that impress our customers and move our industry forward.
  • An open-minded approach to solving challenges, and proactive development of backup plans to ensure the team can hit the mark even when encountering the unexpected.
  • A mindset trained on long-term goals and objectives, balanced with making demonstratable incremental steps along the way to meet the pace of our industry.
  • Excellent written and verbal communication skills to efficiently convey complex ideas, coupled with an ability to listen, question, and understand stakeholder needs.


Required Qualifications:

  • Bachelor's degree in Mechanical Engineering
  • 5+years of professional experience
  • Proficiency with 3D CAD modeling tools
  • Proficiency with performing thermal and structural analysis, detailed tolerance studies, dimensional fits and clearances analysis, and environmental hardening
  • Proficiency in utilizing Geometric Dimensioning and Tolerancing (GD&T) to convey requirements on drawings
  • Ability to work in a fast-paced environment and overcome technical challenges through teamwork and collaboration 


Preferred Qualifications:

  • Experience with the design and development ofhardened electronics enclosures
  • Experience providing design oversight and detailed mechanical design review feedback
  • Experience with strict configuration management and design control
  • Experience with the following (or similar): 
  • Design and implementation of radar, communication, and other sensor systems 
  • SolidWorks 3D modeling software 
  • FEA simulation using ANSYS software
  • Configuration management systems such as SolidWorks Product Data Management (PDM)


Compensation and Benefits: Hidden Level offers a competitive salary and a comprehensive benefits package, including health insurance, paid parental leave, flexible time off, 401(k) with employer contributions, life insurance, disability insurance, and potential stock options.


Salary Range: The salary range for this position is estimated at $113,000 to $140,000 annually. Please note that the salary information is a general guideline only. Hidden Level considers factors such as (but not limited to) scope and responsibilities of the position, candidate's work experience, education/ training, key skills as well as market and business considerations when extending an offer.


Equal Opportunity Employer: Hidden Level is an Equal Opportunity Employer. We consider all qualified applicants for employment without regard to race, color, religion, national origin, sex, pregnancy, sexual orientation, gender identity, age, veteran status, disability, or any other status protected by applicable federal, state, or local law.


Security Note: Due to the nature of Hidden Level’s technology, only U.S. citizens can be considered for this position. Hidden Level Employees must be able to obtain and maintain a U.S. Government Security Clearance, if required for the position. Please click here to review the National Security Clearance Adjudicative Guidelines.

Skills Required

  • Bachelor's degree in Mechanical Engineering
  • 5+ years of professional experience
  • Proficiency with 3D CAD modeling tools
  • Proficiency performing thermal and structural analysis, tolerance studies, dimensional fits and clearances analysis, and environmental hardening
  • Proficiency using Geometric Dimensioning and Tolerancing (GD&T) on drawings
  • Ability to work in a fast-paced environment and overcome technical challenges through teamwork and collaboration
  • Experience designing and developing hardened electronics enclosures
  • Experience providing design oversight and detailed mechanical design review feedback
  • Experience with strict configuration management and design control
  • Experience designing and implementing radar, communication, or other sensor systems
  • Experience with SolidWorks or similar 3D modeling software
  • Experience with ANSYS or similar FEA simulation software
  • Experience with configuration management systems such as SolidWorks PDM
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The Company
HQ: Syracuse, NY
47 Employees
Year Founded: 2018

What We Do

At Hidden Level, our team is our product. We bring over a century of expertise in radars and sensors to bear against some of the world's hardest problems. Our goal is to empower businesses by providing them the solutions needed to unlock their Hidden Level of potential.

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