Senior Mechanical Engineer

Posted Yesterday
Be an Early Applicant
Sunnyvale, CA, USA
In-Office
135K-160K Annually
Senior level
Aerospace
The Role
Design and validate complex mechanical, thermal, and fluid systems for flight and ground equipment. Produce CAD models and GD&T drawings, run FEA and thermal/structural analyses, plan and oversee qualification testing, ensure manufacturability with manufacturing partners, and resolve failures via root-cause analysis while collaborating across engineering teams.
Summary Generated by Built In

This role will design and develop complex mechanical, thermal, and fluid systems for flight and ground equipment, working across cross-functional engineering teams to validate system integrations and support manufacturability from design through qualification testing.

Responsibilities

  • Design and develop complex mechanical, thermal, and fluid systems for flight and ground equipment
  • Validate mechanical and fluid systems through structural and thermal analyses, using classical engineering methods and advanced simulation tools
  • Create detailed manufacturing drawings incorporating GD&T (ASME Y14.5) standards
  • Interface with cross-functional engineering teams to verify system integrations meet requirements and performance metrics
  • Collaborate with manufacturing engineers and external machine shops to ensure components are optimized for manufacturability and assembly
  • Build test plans, oversee qualification testing, and analyze data for mechanical, thermal, and fluid systems
  • Present engineering solutions and analysis results during cross-departmental design reviews
  • Investigate and resolve non-conformances and failures through root cause analysis

Qualifications

  • Bachelor of Science in Mechanical or Aerospace Engineering
  • 5+ years of professional engineering experience in mechanical or aerospace industries
  • Proficiency in CAD modeling and creating drawings with SolidWorks (or similar)
  • Experience working with PDM/PLM tools
  • Strong understanding of engineering fundamentals, including mechanics of materials, thermodynamics, and fluid dynamics
  • Demonstrated experience in end-to-end design and sizing of mechanical structures, thermal management systems, and fluid routing components
  • Demonstrated experience with GD&T and traditional manufacturing processes
  • Experience working with Finite Element Analysis in FEMAP/Nastran (or similar)

Preferred Qualifications

  • Master's degree in Mechanical or Aerospace Engineering
  • Demonstrated experience designing highly loaded/lightweight structural components (including composite and metallic)
  • Demonstrated experience with coupled thermo-mechanical systems, active thermal management solutions, and high-pressure fluid routing for extreme environments
  • Expert-level use of Finite Element Analysis tools

What We Offer!

  • Relocation assistance
  • Excellent medical, dental, and vision insurance through a PPO plan (100% premium paid for individuals, ~70% for dependents)
  • Company-paid life, AD&D, long-term disability, and short-term disability insurances
  • Parental leave
  • Generous PTO + 10 paid holidays
  • 401(k) matching up to 6%
  • Lunch and snacks provided every day, including accommodations for all dietary restrictions
  • Monthly wellness stipend
  • Monthly cell phone stipend
  • Yearly education stipend to obtain certifications or take classes in your field
  • Fun events, swag, and the occasional airship ride
  • An opportunity to change the world and work with some of the smartest and the most talented experts from different fields

Compliance Requirements

  • Criminal background check clearance
  • Drug test clearance wherever applicable

 
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LTA RESEARCH may communicate with applicants and users via SMS (text messaging) for purposes related to job applications, interview scheduling, and other recruitment updates. By providing your phone number through our application or contact forms, you consent to receive such communications.
We do not use SMS for marketing purposes, and we will never sell, rent, or share your phone number with third parties for their promotional use.
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LTA Research & Exploration welcomes all candidates to apply including those with limited experience. We understand that candidates with a growth mindset and passion for working on the next chapter in aviation advancement can outweigh experience alone. We celebrate diverse origins and journeys and understand their importance in developing new technology. Rooted in our humanitarian mission, we want to serve the entire globe and have a team that represents those we wish to serve.

Lighter Than Air is an equal opportunity employer. All applicants are considered without regard to race, color, religion, national origin, sex, sexual orientation, gender identity or expression, age, disability, marital status, veteran status or any other discriminatory factors prohibited by law.

Skills Required

  • Bachelor of Science in Mechanical or Aerospace Engineering
  • 5+ years professional engineering experience in mechanical or aerospace industries
  • Proficiency in CAD modeling and creating drawings with SolidWorks (or similar)
  • Experience working with PDM/PLM tools
  • Strong understanding of mechanics of materials, thermodynamics, and fluid dynamics
  • Experience in end-to-end design and sizing of mechanical structures, thermal management systems, and fluid routing components
  • Demonstrated experience with GD&T and traditional manufacturing processes
  • Experience working with Finite Element Analysis in FEMAP/Nastran (or similar)
  • Ability to pass criminal background check
  • Drug test clearance wherever applicable
  • Master's degree in Mechanical or Aerospace Engineering
  • Experience designing highly loaded/lightweight structural components including composite and metallic
  • Experience with coupled thermo-mechanical systems, active thermal management, and high-pressure fluid routing for extreme environments
  • Expert-level use of Finite Element Analysis tools
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The Company
HQ: Sunnyvale, CA
190 Employees

What We Do

Lighter Than Air (LTA) Research is an aerospace research and development company building experimental and certified manned and remotely piloted airships. We are developing advanced technologies to dramatically increase the capabilities and lower the cost of 21st century airships. With these next-generation airships, we strive to improve humanitarian aid delivery and reduce carbon emissions, while providing economic opportunity and new jobs to Americans. LTA airships will have the ability to complement — and even speed up — humanitarian disaster response and relief efforts, especially in remote areas that cannot be easily accessed by plane and boat due to limited or destroyed infrastructure. We ultimately aim to create a family of aircraft with zero emissions that, when used for shipping goods and moving people, would substantially reduce the global carbon footprint of aviation.

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