Senior Controls & Instrumentation Engineer

Posted Yesterday
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Hiring Remotely in Texas, USA
Remote
Senior level
Energy • Renewable Energy
The Role
Support a natural gas customer through controls commissioning, maintenance, calibration, troubleshooting, software upgrades, combustion tuning, and outage planning. Serve as the primary technical resource, maintain equipment change documentation, develop reliability KPIs and monitoring services, create maintenance schedules and outage scopes, and train and mentor engineers and technicians. The role requires extensive hands-on work with GE Mark controllers, gas turbine systems, instrumentation, HMI interfaces, and control logic.
Summary Generated by Built In
 
POSITION: Senior Controls & Instrumentation Engineer

LOCATION: Port Arthur, TX

STATUS: Salary Exempt (OT Eligible)

 

JOB SUMMARY 

This role will be supporting a major natural gas customer in the Port Arthur Texas area. 

 

ESSENTIAL DUTIES AND RESPONSIBILITIES

The essential functions of the job include, but are not limited to, the following:

  • Perform controls commissioning tasks such as regular system maintenance, equipment calibration, repair and/ or replacement of controls software, hardware, and instruments.
  • Perform control software upgrades, includes development support with Home Office.
  • Perform combustion tuning.
  • Serve as the key technical resource for the customer.
  • Maintain a documented history of all changes or modifications for covered equipment. Ensure that changes are implemented across operations as quickly as possible.
  • Develop KPIs jointly with company that include all the elements of the duties.
  • Ensure that the M&D services are current and comprise all the known and anticipated degradation and failure modes of the covered equipment with respect to your discipline.
  • Train company engineers and technicians through practical experience. Prepare an evergreen structured on-the-job training program in collaboration with the company which covers operation, performance, condition monitoring, and maintenance of the covered equipment.
  • Mentor company staff on prompt troubleshooting and analysis of issues.
  • Work with the company to develop maintenance schedules associated with your discipline, to optimize covered unit reliability and availability.
  • Comply with contractor and company outage planning process and deliverables.
  • Conduct detailed maintenance planning, pre-outage, outage, and post-outage planning activities with the company. 
  • Prepare detailed work scope for your discipline for each agreed outage.
  • Other duties as assigned

 

MINIMUM REQUIREMENTSEducation & Training
  • Bachelor's degree in Mechanical or Electrical Engineering or other related field
  • Mark VIe Intermediate
  • Mark VIe Control Systems - Familiarization (Advanced Viewer)
  • Control System - Mark VIe Intermediate (Advanced Viewer)
  • Control System - Mark Ve/VIe Troubleshooting (Advanced)
  • Control System - Mark VIe Maintenance (Advanced)
  • Intro to Mark Vies Functional Safety System
  • Must complete EHS assigned regulatory training for work area as described by PSM’s EHS Training Matrix


 
Skills/Experience

  • 7 + years of experience creating, modifying, simulating, implementing, field testing and troubleshooting logic sequences as well as Human Machine Interface (HMI) screens and interfaces on General Electric Mark controllers (MarkVe, MarkVI, MarkVIe). Workload knowledge of MarkV-HMI systems also required. Knowledge of MarkV-IDOS, Ovation or Siemens Control Systems (T3000, TXP) a plus
  • Utilizing appropriate design and analysis tools as necessary, such as control systems sequence builders and compilers, control system simulators, HMI screen editors, HMI consoles and controls, data gathering and reduction (HMI historian, PI, Matlab, MS Office, etc.), scheduling, reporting and others
  • 5+ years of experience of Gas Turbine general architecture and design, working knowledge of GT support and ancillary systems such as fuel delivery, purge, instrument air and hydraulic supplies, understanding of associated limits and alarms and ability to troubleshoot and correct issues
  • 5+ years of experience with instrument calibration procedures and typical tasks associated with recommissioning of GT after inspection, ability to perform associated hands-on fieldwork.
  • 3+ years of experience solving technical or organizational problems on cross-functional teams, with advanced skills in communications and documentation.
  • 3+ years of experience persuading and presenting technical topics to peers, higher management, and client.
  • Multilingual candidate is a plus.

 

Physical Requirements

  • Climbing: Ascending or descending ladders, stairs, scaffolding, ramps, poles and the like, using feet and legs and/or hands and arms.
  • Balancing: Maintaining body equilibrium to prevent falling and walking, standing or crouching on narrow, slippery, or erratically moving surfaces.
  • Stooping/Crouching: Bending body downward and forward by bending spine at the waist.
  • Kneeling: Bending legs at knee to come to a rest on knee or knees
  • Crawling: Moving about on hands and knees or hands and feet
  • Reaching: Extending hand(s) and arm(s) in any direction
  • Standing: Particularly for sustained periods of time
  • Walking: Moving about on foot to accomplish tasks, particularly for long distances or moving from one work site to another.
  • Pushing & Pulling
  • Lifting up to 50 lbs. Raising objects from a lower to a higher position or moving objects horizontally from position-to-position
  • Grasping: Applying pressure to an object with the fingers and palm
  • Repetitive motion: Substantial movements (motions) of the wrists, hands, and/or fingers
  • Close visual acuity required to perform an activity such as: preparing and analyzing data and figures; transcribing; viewing a computer terminal; extensive reading; visual inspection involving small defects, small parts, and/or operation of machines (including inspection); using measurement devices; and/or assembly or fabrication parts at distances close to the eyes
  • Subject to environmental conditions as work activities occur inside and outside
  • Subject to noise: There is sufficient noise involved which can require shouting in order to be heard above ambient noise level
  • Subject to hazards: Includes a variety of physical conditions, such as proximity to moving mechanical parts, moving vehicles, electrical current, working on scaffolding and high places, exposure to high heat or exposure to chemicals.
  • Frequent close quarters, crawl spaces, and other areas that could cause claustrophobia. The worker is required to function in narrow aisles or passageways
  • Being able to wear required PPEs for specific tasks performed, such as respirators, Tyvek suit, gloves, face shield, etc. 
  • Requires travel (air & ground) with short notice

Equal Opportunity Employer Veterans/Disabled

 

Skills Required

  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, or a related field
  • Mark VIe Intermediate training
  • Mark VIe Control Systems Familiarization Advanced Viewer training
  • Control System Mark VIe Intermediate Advanced Viewer training
  • Control System Mark V or VIe Troubleshooting Advanced training
  • Control System Mark VIe Maintenance Advanced training
  • Introduction to Mark VIe Functional Safety System training
  • Completion of EHS regulatory training required by the applicable PSM EHS Training Matrix
  • 7 or more years of experience creating, modifying, simulating, implementing, field testing, and troubleshooting logic sequences and HMI screens on GE Mark V, Mark VI, or Mark VIe controllers
  • Knowledge of Mark V HMI systems
  • Experience using control-system design, analysis, simulation, HMI editing, historian, data reduction, scheduling, and reporting tools
  • 5 or more years of experience with gas turbine architecture and ancillary systems
  • 5 or more years of experience with instrument calibration and gas turbine recommissioning fieldwork
  • 3 or more years of experience solving technical or organizational problems on cross-functional teams
  • Advanced communication and documentation skills
  • 3 or more years of experience presenting technical topics to peers, management, and clients
  • Multilingual ability
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The Company
HQ: Jupiter, Florida
210 Employees
Year Founded: 1999

What We Do

Hanwha Power is a global energy equipment and services company delivering engineered solutions across gas turbines, industrial compressors, marine systems, and clean energy infrastructure. Formed through the integration of PSM (Power Systems Mfg.), Thomassen Energy, PSM Thomassen Gulf, and Hanwha Power Systems, Hanwha Power combines decades of aftermarket gas turbine expertise with world-class compressor manufacturing and marine solutions under a unified brand backed by Hanwha Group, a Fortune Global 500 company. Gas Turbine Services: Aftermarket parts, combustion retrofits, performance upgrades, rotor services, field services, and long-term service agreements for GE, Siemens, and MHI heavy-duty gas turbines, including 7F, 9F, 501F, 6B, 7EA, 9E, and Frame 5. Proprietary technologies include FlameSheet™ (fuel-flexible, hydrogen-capable combustion), LEC III™ (sub-3 ppm NOx), GTOP (hot gas path optimization), and AutoTune (automated combustion tuning). 350+ upgrades installed in 30+ countries. Compressor Solutions: Industrial and process compressors for oil and gas, petrochemical, LNG, air separation, and decarbonization applications. 9,000+ units delivered to 2,500+ customers worldwide. CO2 compression for CCUS, H2 liquefaction compressors, and fuel gas systems for the hydrogen economy. Marine and Offshore: Lifecycle solutions for vessels and offshore platforms, including FSRU/FSU conversion, dual fuel conversion, BOG re-liquefaction, air lubrication systems, and ammonia gas turbine propulsion for maritime decarbonization. Clean Energy: Hydrogen and ammonia fuel capabilities for gas turbines, sCO2 power systems, turbo expander generators, and carbon capture compression solutions. Global operations in North America, Europe, the Middle East, and Asia. Learn more: www.hanwhapower.com

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