Robotics & Automation Engineer

Posted 4 Days Ago
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San Leandro, CA, USA
In-Office
125K-165K Annually
Entry level
Energy • Renewable Energy
The Role
Design, build, program, integrate, and deploy robotic manufacturing cells for high-voltage pulsed-power hardware. Responsibilities include robot selection, end-effector and fixture design, machine vision and sensor integration, PLC and motion-control integration, safety architecture, automated assembly and inspection, maintenance practices, and production-line development. The role partners with mechanical and electrical engineers, supports design for automated assembly, and helps grow the robotics team in a fully onsite startup environment.
Summary Generated by Built In
ABOUT FUSE

We are building one of the most potentially consequential companies of the century. Our mission is to accelerate the world's transition to fusion energy while safeguarding humankind. This is not a normal company. This is not a normal job. We are committed for the long term to win.

ABOUT THE ROLE

We're looking for robotics engineers to stand up and grow Fuse's robotic manufacturing capability from the ground up. You will design, build, program, and deploy robotic cells that handle the full lifecycle of our pulsed-power hardware, from individual components up to our complete Impedance-Matched Marx Generator (IMG) modules. This is a hands-on, high-responsibility role: you'll select the robots, design the end-effectors and fixturing, write the control and vision software, integrate everything into a working line, and keep it running. You'll work shoulder to shoulder with our pulsed-power, mechanical, and electrical engineers to make our hardware manufacturable by robots.

WHAT WE VALUE
  • Obsess about the details — sloppy work costs us later, so do it right the first time.

  • Care — pick up the trash. Do things no one asks you to do. Go the extra mile because you care.

  • Act with urgency — every hour matters more than it feels like it does.

  • Be responsible for the outcome, not just the task; if it is not working, it remains your problem until it is fixed.

  • Assume good intent — disagree openly, then commit fully once a call is made.

CORE RESPONSIBILITIES
  • Design and deploy robotic capabilities to fabricate and assemble Fuse's core pulsed-power components, including FDGS (field-distortion gas switches), "bricks" (capacitor and switch assemblies), stages, full IMG modules, and transmission lines.

  • Build automated assembly, fastening, bonding, alignment, and handling processes for high-voltage, high-energy parts, including heavy and delicate components.

  • Develop robotic workflows for inspection, test, and preventive maintenance of fielded hardware, reducing manual intervention in high-voltage environments.

  • Design and fabricate custom end-effectors, grippers, tooling, and fixtures tailored to our components.

  • Integrate machine vision, force/torque sensing, and metrology for precise alignment, quality control, and error detection.

  • Program and integrate industrial and/or collaborative robots (arms, gantries, mobile platforms) with PLCs, motion controllers, and factory software.

  • Define the cell-level architecture, including safety systems, interlocks, material flow, and throughput, and contribute to the build-out from concept to a fully functioning production line.

  • Partner with design engineers on Design for Automated Assembly, feeding manufacturability requirements back into component design.

  • Establish maintenance, calibration, spares, and documentation practices so the automation is reliable and serviceable.

  • Help onboard new team members as the robotics team grows.

MINIMUM QUALIFICATIONS
  • Degree in Robotics, Mechatronics, Mechanical/Electrical Engineering, Controls, or equivalent hands-on experience.

  • Hands-on experience deploying robotic automation in a manufacturing or assembly environment.

  • Strong skills in robot programming and integration (e.g., FANUC, KUKA, ABB, Universal Robots, or similar) and industrial controls (PLCs, motion control, I/O, safety systems).

  • Experience designing end-effectors, fixtures, and tooling in CAD and seeing them through fabrication.

  • Working knowledge of machine vision and sensor integration for guidance and inspection.

  • Software ability (e.g., Python, C++, and/or ROS) for control, vision, and system integration.

  • Solid grasp of automation safety standards and safe design practice.

  • A builder's mindset: comfortable with ambiguity, iterating fast, and owning a system end to end in a startup.

PREFERRED QUALIFICATIONS
  • Experience automating the assembly of high-voltage, high-energy, or hazardous hardware, and familiarity with the associated safety requirements.

  • Background in pulsed power, Marx generators, capacitors, high-voltage systems, or fusion/plasma hardware.

  • Experience with heavy-payload handling, precision alignment/metrology, or automated electrical/hi-pot testing.

  • Experience with mobile robots or automated maintenance/inspection in field environments.

  • Experience standing up a new automation function or production line.

ADDITIONAL REQUIREMENTS
  • Based in or willing to relocate to our San Leandro, CA facility; this role is fully onsite.

  • Comfortable working hands-on in a lab and production environment around high-voltage and high-energy equipment, following strict safety procedures.

  • Ability to lift and maneuver equipment and tooling as needed during cell build-out and maintenance.

  • Occasional travel to other Fuse locations.

BENEFITS
  • Medical, dental, and vision coverage.

  • Relocation assistance for roles that require it.

  • Flexible time off. Take what you need, no accrual tracking.

  • 2 weeks of paid time off built into the end of each year (subject to team and business needs).

  • Supportive leave of absence policies.

  • Paid leave for new parents.

ITAR REQUIREMENTS

To conform to U.S. Government technology export regulations, including the International Traffic in Arms Regulations (ITAR), you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

EQUAL OPPORTUNITY

Fuse is an Equal Opportunity Employer; employment with Fuse is governed on the basis of merit, competence, and qualifications and will not be influenced by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, ancestry, immigration status, sexual orientation, gender identity, marital status, mental or physical disability, or any other legally protected status.

Skills Required

  • Degree in Robotics, Mechatronics, Mechanical Engineering, Electrical Engineering, Controls, or equivalent hands-on experience
  • Hands-on experience deploying robotic automation in a manufacturing or assembly environment
  • Strong robot programming and integration skills with platforms such as FANUC, KUKA, ABB, Universal Robots, or similar
  • Experience with industrial controls, PLCs, motion control, I/O, and safety systems
  • Experience designing end-effectors, fixtures, and tooling in CAD through fabrication
  • Working knowledge of machine vision and sensor integration for guidance and inspection
  • Software ability in Python, C++, and/or ROS for control, vision, and system integration
  • Solid grasp of automation safety standards and safe design practices
  • Comfort with ambiguity, rapid iteration, and end-to-end system ownership in a startup
  • Experience automating high-voltage, high-energy, or hazardous hardware
  • Familiarity with pulsed power, Marx generators, capacitors, high-voltage systems, or fusion/plasma hardware
  • Experience with heavy-payload handling, precision alignment, metrology, or automated electrical/hi-pot testing
  • Experience with mobile robots or automated maintenance and inspection in field environments
  • Experience standing up a new automation function or production line
  • Based in or willing to relocate to San Leandro, California
  • Ability to work fully onsite in a lab and production environment around high-voltage and high-energy equipment
  • Ability to lift and maneuver equipment and tooling during cell build-out and maintenance
  • U.S. citizenship, lawful permanent residency, protected-individual status, or eligibility to obtain required ITAR authorizations
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The Company
HQ: Burlington, VT
38 Employees
Year Founded: 2019

What We Do

Fuse is on a mission to accelerate the world's transition to fusion energy while safeguarding humankind. Since 2019, we've built 3 functioning and record-breaking pulsed power fusion machines, with dual applications: commercial power generation (long term), and supporting the US and Allies' national security through radiation effects testing capabilities (immediate term). TITAN, our latest machine, is the world's first high-power (1TW) Impedance Matched Marx Generator, with experimental results peer-reviewed and published in Nature Scientific Reports: https://www.nature.com/articles/s41598-024-67774-4 TITAN is the building block of our technology roadmap, leading to fusion pilot plant demonstration with APEIRON I. Learn more and apply to join at www.f.energy

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