Process Engineer - SMT

Posted 2 Months Ago
Be an Early Applicant
Santa Clara, CA, USA
In-Office
Mid level
Hardware • Industrial • Manufacturing
The Role
Drive continuous improvement and optimize SMT and PCBA manufacturing processes, including production flow, instructions, yield, quality, scrap, cycle time, tooling, equipment, and process validation. Prepare DFX and yield reports, support engineering builds and supply chain coordination, transfer processes across sites, and manage process introduction schedules. Apply statistical analysis, Lean Manufacturing, soldering expertise, and problem-solving methods to improve manufacturing efficiency and customer satisfaction.
Summary Generated by Built In

Core Process Development & Optimization

  • Set up assembly parameters: Program and fine-tune SMT line equipment, including screen printers, Solder Paste Inspection (SPI), Pick and Place machines, multi-zone Reflow-Vacuum Ovens and the following processes:

- Selective/Wave Soldering

- De-panel Router

- Automatic Press fit

- Inline Chemical and DI Washer


  • Develop thermal profiles: Create and validate reflow soldering profiles tailored to specific printed circuit board (PCB) layouts, component densities, and solder paste types.

Quality Control & Troubleshooting

  • Drive root-cause analysis: Investigate SMT defects (e.g., misalignments, bridging, voids) using Automated Optical Inspection (AOI), X-ray inspection, and microscopic failure analysis
  • Monitor with SPC: Use Statistical Process Control (SPC) and process capability studies (Cp/Cpk) to track line variability and catch deviations early.
  • Ensure compliance: Maintain adherence to strict industry standards like IPC-A-610 and J-STD-001.

Continuous Improvement & Line Efficiency

  • Improve OEE (Overall Equipment Effectiveness): Track cycle times, line balancing, and machine downtime to maximize factory output.
  • Apply Lean/Six Sigma: Implement 5S, DMAIC, or Kaizen events to reduce waste and lower production costs.
  • Create documentation: Write and update Standard Operating Procedures (SOPs), PFMEAs, and machine control plans

FabrinetWest including its subsidiaries, is an equal opportunity employer and considers qualified applicants for employment without regard to race, color, religion, national origin, sex, sexual orientation, gender identify, age, disability, genetic information, veteran status, or any other characteristic protected by law.

Skills Required

  • 1–5 years of hands-on process engineering experience in a PCBA assembly environment
  • Bachelor’s or master’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or Manufacturing Engineering, or equivalent experience
  • Experience with SMT, PTH, mechanical assembly, or system build
  • Experience writing work and process instructions
  • Knowledge of PCB laminates, lead-free soldering, cleaning processes, conformal coating, and robotic dispensing
  • Experience with solder printers, SPI, AOI, AXI, wave soldering, and BGA rework machines
  • Knowledge of soldering materials, soldering processes, temperature profiling, and PCBA soldering issue debugging
  • Knowledge of IPC and J-STD standards related to PCBA, soldering, and testing
  • Familiarity with SPC, GRR, and DOE statistical methods
  • Experience with equipment qualification and process validation, including IQ, PQ, and OQ
  • Experience with PPAP requirements
  • Experience working with component suppliers on root cause analysis
  • Strong mathematics, verbal communication, computer, troubleshooting, problem-solving, and analytical skills
  • Familiarity with Lean Manufacturing implementation; Green Belt or Black Belt certification is a plus
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The Company
HQ: George Town
21,521 Employees
Year Founded: 2000

What We Do

Fabrinet is a global contract manufacturer serving demanding original equipment manufacturers. Founded as a provider of complex optical-component manufacturing, it now delivers advanced optical packaging plus precision optical, electro-mechanical, and electronic manufacturing services. Its capabilities include production, process technology, logistics, supply-chain support, and turnkey operations for optical communications, automotive, industrial laser, medical, sensor, and other diverse technology markets worldwide.

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