The Role
Lead new product introduction from design through mass production for SMT and box assembly. Evaluate designs for manufacturability, develop manufacturing processes and documentation, coordinate pilot builds, define SMT and soldering parameters, establish fixtures and tooling, drive first article inspection, resolve production defects, and identify cost-reduction opportunities. Collaborate with design, quality, supply chain, production, and customers to ensure products meet quality, cost, schedule, and manufacturing requirements.
Summary Generated by Built In
About Vecmocon
Vecmocon Technologies is an IIT Delhi-incubated deep-tech EV startup focused on developing intelligent, connected, and reliable technology solutions for the electric vehicle ecosystem. We specialize in advanced electronics, embedded systems, and innovative EV technologies.
Job SummaryWe are seeking a technically proficient and result-oriented NPI/NPD Engineer with 4–6 years of hands-on experience in electronics manufacturing, SMT processes, PCBA, and production engineering.
The candidate will be responsible for managing New Product Introduction (NPI) and New Product Development (NPD) activities, ensuring the successful transition of electronic products from design and prototype stages to pilot production and mass manufacturing.
The role requires strong expertise in Design for Manufacturability (DFM), Design for Assembly (DFA), process development, tooling, manufacturing validation, and continuous improvement. The engineer will work closely with R&D, hardware design, production, quality, and sourcing teams to ensure timely product launches, manufacturing efficiency, and consistent product quality.
Key Roles & Responsibilities1. NPI/NPD & Manufacturing Readiness- Execute NPI/NPD activities from prototype development through pilot builds and mass production.
- Coordinate with R&D and hardware design teams to assess product feasibility and manufacturing requirements.
- Conduct DFM and DFA reviews to identify and resolve manufacturing and assembly challenges.
- Support product design reviews, engineering changes, and manufacturing feasibility assessments.
- Prepare NPI/NPD schedules, process readiness plans, and production handover documentation.
- Ensure smooth transition of new products from development to manufacturing.
- Develop, validate, and optimize SMT, PCBA, and box-build assembly processes.
- Define and monitor SMT process parameters, including solder paste application, stencil design, component placement, and reflow profiles.
- Support wave soldering, selective soldering, manual soldering, and final assembly operations.
- Identify and troubleshoot defects such as solder bridging, tombstoning, insufficient solder, and component misalignment.
- Support production line setup, equipment qualification, and process validation.
- Improve manufacturing yield, cycle time, and overall production efficiency.
- Develop and maintain process flowcharts, SOPs, work instructions, and process control plans.
- Design, develop, and validate jigs, fixtures, and assembly tooling.
- Identify equipment, manpower, material, and infrastructure requirements for new product manufacturing.
- Establish standardized manufacturing processes to maintain quality and consistency.
- Prepare manufacturing documentation, process validation reports, and production readiness checklists.
- Ensure proper implementation of engineering changes on the production floor.
- Coordinate prototype builds, engineering trials, and pilot production activities.
- Support First Article Inspection (FAI), process validation, and product qualification.
- Analyze manufacturing defects, process deviations, and trial production results.
- Identify technical challenges during prototype and pilot builds and implement corrective actions.
- Ensure manufacturing processes are validated before mass production.
- Coordinate production handover with complete technical documentation.
- Collaborate with quality teams to ensure compliance with electronics manufacturing standards.
- Conduct root cause analysis and implement corrective and preventive actions for manufacturing defects.
- Apply quality tools such as PFMEA, 8D, CAPA, and 5 Why Analysis.
- Monitor manufacturing yield, defect rates, rejection trends, and process performance.
- Implement Lean Manufacturing, Kaizen, and continuous improvement initiatives.
- Drive process optimization to improve product quality, reliability, and manufacturing efficiency.
- Identify cost-reduction opportunities through the 4M approach: Man, Machine, Material, and Method.
- Collaborate with sourcing teams for component alternatives, material selection, and manufacturing feasibility.
- Optimize cycle time, equipment utilization, process efficiency, and manufacturing costs.
- Coordinate with R&D, quality, sourcing, and production teams to resolve technical issues.
- Track NPI/NPD milestones and ensure timely completion of assigned deliverables.
- B.E./B.Tech in Electronics & Communication Engineering, Electrical Engineering, Electronics Engineering, or a related engineering discipline.
- Relevant technical certifications in electronics manufacturing, SMT, or quality management will be an added advantage.
- 4–6 years of relevant experience in NPI, NPD, process engineering, or electronics manufacturing.
- Strong hands-on experience in SMT, PCBA manufacturing, and electronic product assembly.
- Practical understanding of DFM, DFA, prototype builds, pilot production, and mass manufacturing.
- Knowledge of reflow soldering, wave soldering, selective soldering, stencil design, and SMT defect analysis.
- Experience in process development, production line setup, jigs, fixtures, and tooling.
- Familiarity with First Article Inspection (FAI), process validation, and electronic testing.
- Working knowledge of PFMEA, CAPA, 8D, 5 Why Analysis, and Lean Manufacturing.
- Ability to prepare SOPs, process flowcharts, work instructions, and technical documentation.
- Strong troubleshooting, analytical, project coordination, and problem-solving skills.
- Effective communication and collaboration with cross-functional engineering and manufacturing teams.
- Experience in EV electronics, automotive electronics, embedded hardware, or Electronics Manufacturing Services (EMS).
- Exposure to Battery Management Systems (BMS), Vehicle Control Units (VCU), IoT devices, or automotive electronic controllers.
- Knowledge of IPC-A-610, J-STD-001, and other relevant electronics manufacturing standards.
- Experience in engineering change management (ECN/ECO), product validation, and production ramp-up.
- Understanding of manufacturing quality requirements and high-volume electronics production.
- Electronics Manufacturing Expertise: Strong knowledge of SMT, PCBA, soldering, and electronic assembly processes.
- NPI/NPD Execution: Ability to manage new product introduction, manufacturing readiness, and production transitions.
- Process Development & Optimization: Capability to design, validate, standardize, and improve manufacturing processes.
- Technical Problem-Solving: Ability to troubleshoot manufacturing defects and implement effective corrective actions.
- Quality & Continuous Improvement: Understanding of manufacturing quality tools, process control, and defect prevention.
- Project Management & Coordination: Ability to manage timelines, technical deliverables, and cross-functional dependencies.
- Ownership & Accountability: Takes responsibility for assigned projects, deliverables, and production readiness.
- Attention to Detail: Maintains accuracy in technical documentation, process validation, and quality requirements.
- Team Collaboration: Works effectively with R&D, hardware design, production, quality, and sourcing teams.
- Adaptability: Responds positively to changing product requirements, project priorities, and manufacturing challenges.
- Proactive Problem-Solving: Anticipates technical risks and takes preventive or corrective action.
- Result Orientation: Focuses on achieving project milestones, product quality, cost targets, and manufacturing efficiency.
- Continuous Learning: Demonstrates willingness to adopt new manufacturing technologies, tools, and engineering practices.
- Timely completion of NPI/NPD project milestones.
- Successful prototype and pilot production builds.
- Manufacturing readiness and successful mass production handover.
- Improvement in First Pass Yield (FPY) and reduction in manufacturing defects.
- Reduction in production cycle time and manufacturing costs.
- Timely closure of process-related technical issues and corrective actions.
- Accuracy and completeness of process documentation and validation records.
Skills Required
- Bachelor's degree in Electronics Engineering or a related Electronics field
- 8+ years of experience in NPI or manufacturing engineering
- Relevant knowledge and experience in electronics and SMT
- Strong understanding of manufacturing processes and quality systems
- Experience with DFM and DFA principles and tools
- Strong analytical and problem-solving abilities
- Effective communication and teamwork skills
- Familiarity with lean manufacturing
- Ability to work in a fast-paced, cross-functional environment
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The Company
What We Do
About Us : Vecmocon Technologies is a DeepTech startup working in sustainable and clean mobility. Founded by IIT Kanpur, IIT Delhi and ISB alumni Vecmocon is building ecosystem to strengthen electric mobility & clean energy revolution.
