MEMS Fabrication Engineer- Actuator Systems

Posted 7 Days Ago
Be an Early Applicant
Gaithersburg, MD, USA
Hybrid
Mid level
Artificial Intelligence • Information Technology • Robotics • Software
The Role
Develops and productizes micro-scale actuator platforms through multiphysics modeling, custom MEMS process development, microfabrication, characterization, and manufacturing scale-up. Responsibilities include thin-film deposition and etching, materials engineering, process optimization for yield and manufacturability, SEM and C-V characterization, and accelerated stress testing.
Summary Generated by Built In

We’re looking for a hands-on MEMS Fabrication Engineer to contribute to design, process development, characterization, and productization of a novel micro-scale actuator platform. This role spans multi-physics modeling, microfabrication, and depending on experience, transition to high volume manufacturing. As an early hire, you will directly shape the core architecture and manufacturing strategy.

What You’ll Do
  • Design & Simulation: Build and refine multi-physics models with emphasis on electromechanical and fluid behavior

  • Process Development: Invent and iterate custom, non-standard MEMS process flows from first principles; define and manage Pareto trade spaces across performance, yield, and manufacturability.

  • Microfabrication: Contribute to end-to-end fabrication, including patterning, surface engineering, thin-film deposition and etching.

  • Characterization: Validate designs using destructive and non-destructive techniques, including SEM, C–V measurements, and accelerated stress testing.

Qualifications
  • Experience: 3+ years of hands-on micro-fabrication experience and multi-physics modeling.

  • Core technical skills:

    • Deep understanding of thin-film deposition using physical and chemical methods (PVD, CVD, ALD etc)

    • Strong materials science fundamentals: mechanical behavior, thin-film stress, adhesion, electrochemistry

    • Demonstrated experience inventing and scaling new fabrication processes, with attention to yield, repeatability, and failure modes

    • Practical understanding of fluid dynamics and microfluidic behavior as it relates to microfabrication and device performance

  • What we value:

    • Strong problem-solving abilities with a first-principles approach to complex challenges

    • Clear communication and strong ownership in a startup setting

    • Genuine enthusiasm for robotics and physically intelligent systems

    • A builder mindset: rapid iteration, learning from failure, and shipping real hardware

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience

Skills Required

  • 3+ years of hands-on microfabrication experience
  • 3+ years of multiphysics modeling experience
  • Deep understanding of physical and chemical thin-film deposition methods, including PVD, CVD, and ALD
  • Strong materials science fundamentals, including mechanical behavior, thin-film stress, adhesion, and electrochemistry
  • Experience inventing and scaling new fabrication processes with attention to yield, repeatability, and failure modes
  • Practical understanding of fluid dynamics and microfluidic behavior related to microfabrication and device performance
  • Strong problem-solving abilities using a first-principles approach
  • Clear communication and strong ownership in a startup setting
  • Enthusiasm for robotics and physically intelligent systems
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The Company
HQ: Boulder, Colorado
8 Employees

What We Do

To create embodied intelligence to transform the physical world for the benefit of all humanity.

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