Manufacturing Engineer II

Posted Yesterday
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Brooklyn Park, MN, USA
In-Office
91K-136K Annually
Senior level
Healthtech • Manufacturing
The Role
Develop and validate manufacturing processes for new medical device products, from design for manufacturability through production launch. Responsibilities include process characterization, IQ/OQ/PQ validation, DOE and statistical analysis, root-cause troubleshooting, fixture and equipment design, risk assessment, documentation, customer support, and cross-functional collaboration with Quality, Development, and Manufacturing. The role also mentors engineers and technicians, supports lean and automation initiatives, and works in ISO 13485/GMP and cleanroom environments.
Summary Generated by Built In
Overview

Cretex Medical is a leading contract manufacturer of precision components and assemblies for the medical device industry.  Our customers view us as a trusted partner in the areas of injection molding, laser processing, metal stamping and device assembly.  Learn more at www.cretexmedical.com.


Position summary

The NPI Engineer lll will be responsible for developing, validating, and launching new products into the production environment.  Responsible for validating, designing, developing, and training for new products while working through a defined stage gate process. This position will also provide support to the NPI organization to provide mentorship and support cross functional projects between NPD, Quality, and Manufacturing.

Responsibilities

Essential Job Functions:

  • Initiate and complete technical activities leading to new or improved processes or design for manufacturability for programs and to meet strategic goals and objectives of the company.
  • Ideate process flow diagrams to map processes and assess efficiency, cycle times, yield, and scrap to provide quantitative data on the stability on new processes.
  • Lead root cause analysis and troubleshooting efforts on equipment or processes to solve quality, consistency, and scrap problems.
  • Analyze and solve problems from basic engineering principles, theories, and concepts through to a wide range of complex and advanced problems which require innovative approaches to validation and product design to meet customer deliverables.
  • Create, maintain and approve device routers, bill of materials, and manufacturing procedures.
  • Own development, characterization, and validation of new processes to output capable and stable processes using statistical analysis skills and tools (ex. DOE) where appropriate.
  • Develop and lead discussions around risk documents such as pFMEAs and MVPs providing risk-based feedback to meet both quality and customer timeline requirements.
  • Deep understanding of process validation (IQ/OQ/PQ) and statistical analysis including capability, confidence/reliability, etc. to provide high level planning and execution on validation activities
  • Able to evaluate short-term project and process risks and react with appropriate speed and prioritization.
  • Iteratively design, fabricate, test, and implement unique/complex process fixturing and gauging.
  • Support new equipment identification initiatives including selection, justification, setup and training on new or novel pieces of equipment.
  • Participate as technical lead in customer visits, key contact for customer projects
  • Support cost evaluation in partnership with business development and technical solutions teams.
  • Support identification/research of new technologies, equipment, and capabilities for the business
  • Mentor and provide guidance to NPI Engineer I, II and Engineering Technicians
  • Interface with Quality, Development, and Manufacturing organizations to integrate new products or processes into the existing production area.
  • Support and comply with the company Quality System, ISO, and medical device requirements
  • Read, understand, and follow work instructions and standard work
  • Understand customer needs and the core business markets we serve
  • Ensure business systems are implemented, maintained, and functioning properly
  • Participate in required company meetings
  • Maintain an organized work area (5S)
  • Participate in the Operational Excellence Program
  • Complete all other work duties as assigned
  • Ability to work in a manufacturing/cleanroom environment

Qualifications
  • Bachelor’s Degree in Mechanical, Industrial, or other Engineering Science
  • 5 years of engineering experience in a manufacturing setting; including state of the art manufacturing technology/concepts and cost reductions
  • Experience in an ISO13485/GMP environment
  • Engineering experience with medical devices
  • Process design and validation
  • Equipment and fixture/gauge design
  • Lean manufacturing experience
  • Team dynamic skills (communication, accountability, decision-making, feedback, meeting management, managing conflict)
  • DOE, SPC, FMEA, GMP, QSR
  • Knowledge of materials and related processes
  • Project management experience
  • Manufacturing automation, including electronic visual inspection
  • Proficient in 3D CAD software (i.e. ProE, Unigraphics, Solidworks, etc.)
  • Excellent communication and influencing skills
  • High level of energy, personal accountability, and integrity
  • Highly detail oriented; checks own work, keeps accurate records, organizes information effectively
  • Ability to tolerate ambiguity, multiple priorities, and short deadlines
  • Microsoft Office proficiency (Outlook, Word, Excel, PowerPoint, Publisher)
  • Clear and effective verbal and written communication skills
  • Attention to detail
  • Organizational skills
  • Ability to work in a fast-paced team environment
  • Ability to prioritize and multitask

What's it like to work at Cretex Medical?

We recognize the contribution of every individual and promote growth, safety and security for all our employees. Cretex Medical values performance and pays competitive wages along with a rich benefit package. We offer a positive work environment with a focus on continuous improvement.


Here are some of things that employees have said about working for Cretex Medical:

  • “The culture at Cretex is collaborative. Everyone here is willing to help you whether it is a director, a machinist, or your boss. Everyone is always willing to help you figure out a project and get it done right.”
  • “I would tell potential interns that Cretex is a great company to work for. It has set a high bar for corporate culture as well as the quality of work you can do. I would definitely recommend it.”
  • “I learned that I really like the medical device industry. The importance and the gravity of what we do here is felt by the employees. You can have that passion in your work because you know what you are striving for is to save lives.”

We encourage you to explore the many opportunities Cretex Medical can offer you as a valued team member.


#LI-JW1

Pay RangeUSD $90,800.00 - USD $136,200.00 /Yr. Pay Range Details

This pay range reflects the base hourly rate or annual salary for positions within this job grade, based on our market-based pay structures. Actual compensation will depend on factors such as skills, relevant experience, education, internal equity, business needs, and local market conditions. While the full hiring range is shared for transparency, offers are rarely made at the minimum or maximum of the range.

Company Benefits

All Employees:

Our 401k retirement savings plan with a company match contribution; onsite health clinics, discretionary holiday bonus program (based on years of service), Cretex University, 24/7 employee assistance program with access to five confidential visits with a licensed counselor at no cost, wellness program with incentives, an employee death benefit, and employee sick and safe leave are available to all Cretex employees. 


20+hours:

Cretex’s medical benefit package includes: comprehensive medical insurance with access to virtual providers; dental insurance (Little Partners Dental benefit covers services 100 percent for children 12 and younger when seen by a Health Partners in network provider); vision insurance; a pre-tax health savings account, healthcare and dependent care pre-tax reimbursement accounts; paid holidays, paid time off; and our discretionary profit sharing program are available to employees working 20+ hours/week. 


30+ hours:

Parental Leave, accident and critical illness benefits, optional employee, spouse, and child life; short and long term disability; company provided life insurance; and tuition assistance programs are available to employees working 30+ hours per week. 


(Some benefits are subject to eligibility criteria.)



Applicants will receive consideration for employment regardless of their race, color, creed, religion, national origin, sex, sexual orientation, gender identity, disability, age, veteran status, marital status, family status, status with regard to public assistance, or any other protected status as required by law.  


Our company uses E-Verify to confirm the employment and eligibility of all newly hired employees. To learn more about E-Verify, including your rights and responsibilities, please visit www.dhs.gov/E-Verify. 

Skills Required

  • Bachelor’s degree in Mechanical, Industrial, or another Engineering Science discipline
  • Five years of engineering experience in a manufacturing setting
  • Experience with advanced manufacturing technologies and cost reduction initiatives
  • Experience in an ISO 13485 or GMP environment
  • Engineering experience with medical devices
  • Process design and validation experience
  • Equipment and fixture/gauge design experience
  • Lean manufacturing experience
  • Knowledge of DOE, SPC, FMEA, GMP, and QSR
  • Knowledge of materials and related manufacturing processes
  • Project management experience
  • Experience with manufacturing automation, including electronic visual inspection
  • Proficiency with 3D CAD software such as Pro/ENGINEER, Unigraphics, or SolidWorks
  • Excellent communication and influencing skills
  • High energy, personal accountability, and integrity
  • Strong attention to detail and accurate recordkeeping
  • Ability to manage ambiguity, multiple priorities, and short deadlines
  • Microsoft Office proficiency, including Outlook, Word, Excel, PowerPoint, and Publisher
  • Clear verbal and written communication skills
  • Organizational, prioritization, and multitasking skills
  • Ability to work effectively in a fast-paced team environment
  • Ability to work in a manufacturing and cleanroom environment
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The Company
2,200 Employees
Year Founded: 2023

What We Do

Cretex Medical is a family of operating companies providing end-to-end manufacturing and engineering services to medical device OEMs. Its capabilities span high-precision components and assemblies, laser processing, injection molding, metal stamping, precision machining, finished-device assembly, packaging, cleaning, and sterilization validation. The company helps customers progress from individual components to complete sterile medical devices ready for critical procedures and patient care.

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