Principal Reliability and Quality Engineer (Optical Systems)

Reposted 17 Days Ago
Be an Early Applicant
Sunnyvale, CA, USA
In-Office
Expert/Leader
Industrial • Manufacturing
The Role
Lead reliability strategy for optical products, collaborate with engineers to mitigate risks, analyze failures, and drive quality improvements through testing and data analysis.
Summary Generated by Built In

Primary Duties & Responsibilities

  • Lead reliability strategy development for new optical product platforms, ensuring robust design and manufacturability from early architecture stages through production ramp.
  • Collaborate closely with optical designers, mechanical engineers, process engineers, manufacturing teams, and suppliers to identify technical risks and implement mitigation plans to prevent product failures.
  • Lead root cause investigations and failure analysis activities, leveraging physics-of-failure principles and structured problem-solving techniques (8D, DMAIC, etc.).
  • Drive quality improvements through process optimization, data-driven decision making, and continuous improvement methodologies (Lean, Six Sigma, SPC).
  • Establish and improve quality systems, procedures, and metrics appropriate for a dynamic, startup-oriented environment while maintaining compliance with corporate and industry standards.
  • Define and execute comprehensive qualification and validation plans to ensure product robustness, lifetime performance, and compliance with internal and customer reliability requirements.
  • Develop and implement reliability test methodologies including accelerated life testing, environmental stress screening, HALT/HASS, and aging studies.
  • Analyze reliability data using statistical methods to estimate lifetime performance, failure rates, and confidence levels; clearly communicate findings to technical and executive stakeholders.
  • Partner with suppliers to evaluate process capability, manufacturing readiness, and long-term reliability risks.
  • Support production ramp activities, ensuring scalability, yield improvement, and sustained reliability performance.Lead reliability strategy development for new optical product platforms, ensuring robust design and manufacturability from early architecture stages through production ramp.
  • Collaborate closely with optical designers, mechanical engineers, process engineers, manufacturing teams, and suppliers to identify technical risks and implement mitigation plans to prevent product failures.
  • Lead root cause investigations and failure analysis activities, leveraging physics-of-failure principles and structured problem-solving techniques (8D, DMAIC, etc.).
  • Drive quality improvements through process optimization, data-driven decision making, and continuous improvement methodologies (Lean, Six Sigma, SPC).
  • Establish and improve quality systems, procedures, and metrics appropriate for a dynamic, startup-oriented environment while maintaining compliance with corporate and industry standards.
  • Define and execute comprehensive qualification and validation plans to ensure product robustness, lifetime performance, and compliance with internal and customer reliability requirements.
  • Develop and implement reliability test methodologies including accelerated life testing, environmental stress screening, HALT/HASS, and aging studies.
  • Analyze reliability data using statistical methods to estimate lifetime performance, failure rates, and confidence levels; clearly communicate findings to technical and executive stakeholders.
  • Partner with suppliers to evaluate process capability, manufacturing readiness, and long-term reliability risks.
  • Support production ramp activities, ensuring scalability, yield improvement, and sustained reliability performance.

Education & Experience

B.S, M.S. or higher in Electrical Engineering, Optical Engineering, Mechanical Engineering, Materials Science, or related technical field.

  • Minimum 10 years of experience in reliability and quality engineering focused on optical systems, photonics devices, or optoelectronic assemblies.
  • Demonstrated experience supporting products through NPI and high-volume manufacturing environments.
  • Experience working in fast-paced or startup environments preferred.

Skills

  • Strong technical understanding of optical systems including lasers, optical switching, transceivers, photonic components, packaging, and opto-mechanical assemblies.
  • Expertise in reliability statistics, Weibull analysis, accelerated life testing, and physics-of-failure methodologies.
  • Hands-on experience with failure analysis techniques such as cross-sectioning, SEM, material analysis, and electrical/optical characterization.
  • Proven track record in process improvement, yield enhancement, and implementation of quality management systems.
  • Ability to synthesize complex technical data into clear, actionable recommendations for cross-functional teams and leadership.
  • Strong communication skills and ability to work effectively across global teams and suppliers.
  • Self-driven, adaptable, and comfortable operating in ambiguous or rapidly evolving environments.

Working Conditions

  • Office environment with regular interaction in laboratory and manufacturing settings.
  • Occasional domestic and international travel to suppliers and manufacturing sites may be required.Office environment with regular interaction in laboratory and manufacturing settings.
  • Occasional domestic and international travel to suppliers and manufacturing sites may be required.

Physical Requirements

Ability to work in laboratory and manufacturing environments, including extended periods of sitting, standing, and use of standard lab equipment.

Safety Requirements

All employees are required to follow the site EHS procedures and Coherent Corp. Corporate EHS standards.

Quality and Environmental Responsibilities

Depending on location, this position may be responsible for the execution and maintenance of the ISO 9000, 9001, 14001 and/or other applicable standards that may apply to the relevant roles and responsibilities within the Quality Management System and Environmental Management System.

Culture Commitment

Ensure adherence to company’s values (ICARE) in all aspects of your position at Coherent Corp.:

Integrity – Create an Environment of Trust

Collaboration – Innovate Through the Sharing of Ideas

Accountability – Own the Process and the Outcome

Respect – Recognize the Value in Everyone

Enthusiasm – Find a Sense of Purpose in Work


 

Coherent Corp. is an equal opportunity/affirmative action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.


 

If you need assistance or an accommodation due to a disability, you may contact us at [email protected].

 

About UsCoherent is a global leader in lasers, engineered materials and networking components. We are a vertically integrated manufacturing company that develops innovative products for diversified applications in the industrial, optical communications, military, life sciences, semiconductor equipment, and consumer markets. Coherent provides a comprehensive career development platform within an environment that challenges employees to perform at their best, while rewarding excellence and hard-work through a competitive compensation program. It's an exciting opportunity to work for a company that offers stability, longevity and growth. Come Join Us!
Note to recruiters and employment agencies: We will not pay for unsolicited resumes from recruiters and employment agencies unless we have a signed agreement and have required assistance, in writing, for a specific opening.

Skills Required

  • B.S, M.S. or higher in Electrical Engineering, Optical Engineering, Mechanical Engineering, Material Science, or related field
  • Minimum 10 years of experience in reliability and quality engineering
  • Demonstrated experience in NPI and high-volume manufacturing environments
  • Experience in fast-paced or startup environments
  • Strong technical understanding of optical systems
  • Expertise in reliability statistics and physics-of-failure methodologies
  • Hands-on experience with failure analysis techniques
  • Proven track record in process improvement and quality management
  • Ability to synthesize complex data for recommendations
  • Strong communication skills for cross-functional teams

Coherent Corp. Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Coherent Corp. and has not been reviewed or approved by Coherent Corp..

  • Healthcare Strength Healthcare Strength: Health coverage includes multiple national and region-specific options (UHC HDHP/HSA, PPO, EPO; Kaiser in CA; Health Net in OR) plus separate dental (Delta Dental) and vision (VSP), indicating strong breadth and choice. This breadth supports a solid total package in certain roles and locations.
  • Equity Value & Accessibility Equity Value & Accessibility: An Employee Stock Purchase Plan allows buying shares at 85% of market price with contributions up to 10% of pay, expanding ownership access. This feature can materially bolster total rewards even when base pay is mid‑pack.
  • Leave & Time Off Breadth Leave & Time Off Breadth: Paid time off includes 15 vacation days for new hires, 10 paid holidays, and additional paid time during a December shutdown. This structure provides a clear and competitive baseline for time away from work.

Coherent Corp. Insights

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The Company
HQ: Saxonburg, PA
3,569 Employees

What We Do

Coherent empowers market innovators to define the future through breakthrough technologies, from materials to systems. We deliver innovations that resonate with our customers in diversified applications for the industrial, communications, electronics, and instrumentation markets. Headquartered in Saxonburg, Pennsylvania, Coherent has research and development, manufacturing, sales, service, and distribution facilities worldwide. For more information, please visit us at coherent.com.

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