Hardware Development Engineer, PCBA (STARLINK)

Posted 2 Days Ago
Be an Early Applicant
Redmond, WA, USA
In-Office
105K-175K Annually
Junior
Aerospace • Other
The Role
Responsible for PCBA manufacturing process engineering for Starlink: manage NPI for PCBA assemblies, qualify equipment, design line layout and tooling, implement and automate high-reliability processes, drive DFM, control production execution, traceability, yield improvements, and maintain process documentation and training.
Summary Generated by Built In

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

MANUFACTURING ENGINEER, PCBA (STARLINK)

At SpaceX we’re leveraging our experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to millions of users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer antennae that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact and are looking for best-in-class engineers to help maximize Starlink’s utility for communities and businesses around the globe.

RESPONSIBILITIES:

  • Process engineering position responsible for PCBA manufacturing for Starlink hardware
  • Manage new product introduction of PCBA assemblies, qualifying new equipment, designing line layout, designing tooling, working closely with design engineers, and driving design for manufacturing (DFM) feedback
  • Implement, simplify, and automate high reliability manufacturing processes such that the production teams can operate independently of engineering
  • Identify trends and opportunities for optimizing product output, quality enhancements, and cost of manufacturability
  • Drive processes for volume production of PCBA including manufacturing execution, nonconforming product management, configuration management, traceability tracking, yield improvement, and process control
  • Manage work instructions, process documentation, and process training

BASIC QUALIFICATIONS:

  • Bachelor's degree in mechanical engineering, industrial engineering, materials science, manufacturing engineering, or other engineering discipline
  • 1+ years of professional experience in at least one of the following areas: manufacturing process engineering, surface mount technology (SMT), accelerated testing, design for reliability, or PCB design and layout

PREFERRED SKILLS AND EXPERIENCE:

  • High volume production experience (consumer goods, automotive, etc.) or ramping of a production line as part of a cross-functional team
  • Hands-on experience working in SMT processes and/or related PCBA processes. Knowledge of IPC manufacturing standards
  • Experience with Statistical Process Control (SPC), Design of Experiments (DOE), and manufacturing metrics (e.g., CPK, yield, OEE) in production environments
  • Demonstrated track record in developing new processes, improving efficiencies, and successfully transferring to production in a rapidly growing, fast-paced environment
  • Competency with SQL, Python
  • Experience with NX or other CAD software
  • Excellent written and verbal communication skills
  • Ability to work both autonomously and as a team in a highly demanding, fast-paced environment

ADDITIONAL REQUIREMENTS:

  • Ability to lift heavy objects, up to 25 Ibs. unassisted
  • Willing to work weekends and extended hours as needed

COMPENSATION AND BENEFITS:
Pay Range:
Level 1: $105,000.00 - $145,000.00
Level 2: $120,000.00 - $175,000.00

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees in Washington State accrue paid sick time in compliance with state and federal law. Company shuttles are offered to employees for roundtrip travel from select Seattle locations to the SpaceX Redmond office Monday to Friday.

ITAR REQUIREMENTS:

  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to [email protected]

Skills Required

  • Bachelor's degree in mechanical, industrial, materials, manufacturing engineering, or other engineering discipline
  • 1+ years professional experience in manufacturing process engineering, SMT, accelerated testing, design for reliability, or PCB design and layout
  • High volume production experience or ramping production lines as part of cross-functional teams
  • Hands-on experience with SMT processes and/or related PCBA processes; knowledge of IPC manufacturing standards
  • Experience with Statistical Process Control (SPC), Design of Experiments (DOE), and manufacturing metrics (CPK, yield, OEE)
  • Competency with SQL and Python
  • Experience with NX or other CAD software
  • Excellent written and verbal communication skills
  • Ability to lift up to 25 lbs unassisted
  • Willingness to work weekends and extended hours as needed
  • Ability to work autonomously and as part of a team in a fast-paced environment

SpaceX Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about SpaceX and has not been reviewed or approved by SpaceX.

  • Equity Value & Accessibility Equity grants are a core part of total compensation, with periodic company-run tender offers that create liquidity before any public listing. These mechanisms can make the equity component feel materially valuable in practice.
  • Healthcare Strength The package includes comprehensive medical, dental, and vision coverage, with on-site clinics and health resources at major sites. This breadth of coverage is presented as a strong element of the offering.
  • Wellbeing & Lifestyle Benefits Major locations feature on-site amenities such as fitness facilities, food/coffee, clinics, and other conveniences. These lifestyle perks enhance day-to-day value alongside cash and equity.

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The Company
HQ: Hawthorne, CA
8,879 Employees
Year Founded: 2002

What We Do

SpaceX designs, manufactures and launches the world’s most advanced rockets and spacecraft. The company was founded in 2002 by Elon Musk to revolutionize space transportation, with the ultimate goal of making life multiplanetary. SpaceX has gained worldwide attention for a series of historic milestones. It is the only private company ever to return a spacecraft from low-Earth orbit, which it first accomplished in December 2010. The company made history again in May 2012 when its Dragon spacecraft attached to the International Space Station, exchanged cargo payloads, and returned safely to Earth — a technically challenging feat previously accomplished only by governments. Since then Dragon has delivered cargo to and from the space station multiple times, providing regular cargo resupply missions for NASA.

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