The Role
Design and integrate manufacturing processes, tooling, fixtures, and assembly strategies for high-voltage battery modules and packs. Develop detailed CAD models and production drawings, perform tolerance stack-up analyses, support prototype builds, and validate tooling and processes. Collaborate with product design, quality, suppliers, and manufacturing teams on battery assembly operations including laser welding and adhesive dispensing.
Summary Generated by Built In
- work with High-Voltage battery system Manufacturing engineering team to establish manufacturing processes & tooling for Battery Modules/Packs and its related components.
- Developing complex 3D assembly models and detailed 2D production drawings using platforms like SolidWorks or CATIA.
- Design and Manufacture fixtures for battery module and pack assembly using SolidWorks or Catia.
- Perform 1D,2D,3D tolerance stack up analysis for battery assembly stack.
- Coordinate and work with product design team during initial concept designs phase for advance tooling concepts.
- Support in prototype builds and ensure the process and tooling design are validated.
- Collaborate closely with Design, Quality and internal teams to define optimal strategies in battery manufacturing.
- Collaborate during battery module and pack assembly process like Laser welding, Adhesive dispensing etc.
- Work with qualified suppliers for manufacturing the tooling, validation, commissioning etc.
- CAD Proficiency - Expert-level capabilities in industry-standard CAD software such as SolidWorks or CATIA
- Understanding of GD&T ASME Y14.5 and its applications.
- Prior experience with lithium-ion cylindrical or pouch cell assembly and manufacturing and high-voltage safety.
Skills Required
- Expert-level proficiency with SolidWorks or CATIA
- Experience developing complex 3D assembly models and detailed 2D production drawings
- Experience designing and manufacturing fixtures for battery module and pack assembly
- Understanding and application of GD&T according to ASME Y14.5
- Experience performing 1D, 2D, and 3D tolerance stack-up analysis
- Prior experience with lithium-ion cylindrical or pouch cell assembly and manufacturing
- Knowledge of high-voltage safety
- Experience supporting prototype builds and validating manufacturing processes and tooling
- Experience collaborating with qualified tooling suppliers for manufacturing, validation, and commissioning
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The Company
What We Do
We're developing India’s 1st flying electric taxi for up to 10x faster intra-city commute and cargo transport. Incubated at IIT Madras, Chennai since 2019, The ePlane Company was founded by Professor Satya Chakravarthy with a vision to make flying ubiquitous. As an Urban Air Mobility (UAM) startup, we aim to alleviate on-road traffic congestion in cities worldwide by offering safe, sustainable and affordable flying experiences through our flagship product, The ePlane e200.
