Controls & Simulation Engineer — OPAL-RT

Posted Yesterday
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San Diego, CA, USA
In-Office
Senior level
Consulting
The Role
Build, parameterize, validate, and port real-time plant models for HIL benches using MATLAB/Simulink and OPAL-RT. Configure I/O, signal routing, and fault-injection scenarios; tune models against reference data; support closed-loop integration; analyze results; and produce documentation, test evidence, and status updates. The role requires expertise in control systems, power electronics simulation, real-time modeling, OPAL-RT platforms, MATLAB/Simulink, Stateflow, and C/C++.
Summary Generated by Built In

About the role
You will build the real-time simulation models that drive the HIL bench — plasma source, power delivery, thermal and actuator models — in OPAL-RT and Simulink, working closely with the on-site lead in the US.

What you'll do

  • Develop, parameterize and validate plant models in MATLAB/Simulink and port them to OPAL-RT targets (RT-LAB / HYPERSIM)
  • Build I/O configurations, signal routing and fault-injection scenarios for the bench
  • Tune model fidelity against reference data and document model assumptions and limits
  • Support closed-loop integration runs with the US lead; analyze results and iterate models
  • Produce model documentation, test evidence and weekly status inputs

What you bring

  • 4–7 years in control systems, power electronics simulation or real-time modelling
  • Hands-on OPAL-RT or equivalent (dSPACE, Speedgoat, Typhoon HIL) experience — mandatory
  • Strong MATLAB/Simulink, Stateflow; C/C++ for S-functions
  • Understanding of power converters, PWM control, PID/state-space control, and sensor/actuator modelling
  • BE/ME in Electrical, Electronics, Instrumentation or Controls

Nice to have: FPGA-based I/O (eFPGASIM), Python scripting, experience with laser/plasma/RF system

Skills Required

  • 4-7 years of experience in control systems, power electronics simulation, or real-time modeling
  • Hands-on experience with OPAL-RT or equivalent platforms such as dSPACE, Speedgoat, or Typhoon HIL
  • Strong MATLAB and Simulink skills
  • Stateflow experience
  • C/C++ experience for S-functions
  • Understanding of power converters and PWM control
  • Understanding of PID and state-space control
  • Understanding of sensor and actuator modeling
  • Bachelor's or master's degree in Electrical, Electronics, Instrumentation, or Controls engineering
  • FPGA-based I/O experience, including eFPGASIM
  • Python scripting experience
  • Experience with laser, plasma, or RF systems
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The Company
HQ: Bridgewater, NJ
93 Employees
Year Founded: 2012

What We Do

Zealogics LLC provides a broad range of IT consulting, systems implementation and application outsourcing services through an optimized global delivery model. Zealogics builds deep knowledge of traditional product engineering across mechanical, electronics and software platforms, to enable clients to navigate their digital transformation. Zealogics values engineering techniques, automation frameworks, and reference models which are refined through engagements with Fortune 500 enterprises and OEMs. We combine customer-centric product strategies through a collaborative approach for execution. We help to harmonize processes, identify bottlenecks, and eliminate non-value tasks to deliver world-class products. With impeccable focus on client needs we connect specialized resources for the right positions, both for full time and contractual placements. Our long-term relationships with employees and clients have been built in an environment of integrity and commitment, with a shared goal of mutual success. Zealogics hires experienced people to solve a wide array of IT and Engineering challenges that our clients face. Our guarantee - Zealogics provides the best value services in town.

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